Understanding Process Behavior Charts (PBC) and Statistical Process Control (SPC)
What is a Process Behavior Chart?
A Process Behavior Chart (PBC), also known as a Statistical Process Control (SPC) chart, is a powerful statistical tool that helps organizations monitor and improve their processes. These charts provide a visual representation of process performance over time, making it easy to identify trends, patterns, and potential issues before they become serious problems.
Key Components of a PBC:
- • Control Limits: Statistical boundaries that help distinguish between normal process variation and significant changes
- • Center Line: The average or median of your process measurements
- • Data Points: Individual measurements plotted over time
Why Use Process Behavior Charts?
Benefits for Business
- ✓ Early detection of process changes
- ✓ Reduced waste and rework
- ✓ Improved product quality
- ✓ Better decision-making with data
Common Applications
- • Manufacturing process control
- • Service delivery times
- • Quality metrics monitoring
- • Customer satisfaction tracking
Understanding Process Control Rules
Process Behavior Charts use statistical rules to identify when a process might be out of control. The most common rules include:
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Rule 1:
Any point outside the control limits
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Rule 2:
Eight or more consecutive points on one side of the center line
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Rule 3:
Six or more points in a row steadily increasing or decreasing
Getting Started with Easy PBC
Creating Process Behavior Charts doesn't have to be complicated. With Easy PBC for Google Sheets™, you can:
- → Generate charts with just a few clicks
- → Automatically calculate control limits
- → Easily detect signals on charts
- → Monitor process changes in real-time